ICON Process Controls

ICON PROCESS CONTROLS is a global company with over 30 years experience specializing in Corrosion Resistant Industrial Fluid Handling Process Control Equipment.

Icon Process Controls offers Industry the most complete line of All Plastic Instrumentation Products supported by the Largest Inventory in North America.

Truflo –Thermoplastic Corrosion Resistant Flow Meters, Flow Switches, Pressure Gauges & Transmitters.

Levelpro- Thermoplastic Corrosion Resistant Liquid Level Sensors, Displays, Controllers, Leak Detection Switches and Temperature.

Whether your project demands Best in Class Performance, or a product that will adequately fit the bill, we’re here to ensure you have the Right Product for the Job.

Icon Process Controls provides only Top Tier Products…Built tough and designed to operate seamlessly in the Industry’s Toughest Applications.

ICON Process Controls markets include Municipal and Industrial Water & Waste-Water Treatment, Bulk Chemicals, Steel Processing, Metal Finishing, Chemical Dosing Skids, Food & Beverage.

  •  

    100 SERIES Continuous Submersible Level Transmitter

    Continuous Level Sensor Works on Foam / Vapor / Turbulence Excellent Chemical Resistance All Plastic Design PTFE Teflon® Shielded Cable

    The 100 Series Transmitter is designed for Continuous Level Measurement of Aggressive Liquid Media.
    Excellent for Tanks / Sumps / Large (100') / Small (12") The Solution to Tough Applications where Ultrasonic Sensors Simply DO NOT WORK! No Lost Signals

    Applications:

    Sewage
    • Foam / Vapor / Turbulence / Condensate
    • Waste Water Treatment
    • Leachate Collection
    • Waste Sumps or Pits
    • Chemical Dosing
    • Inventory Management
    Aggressive media
    • Acids + Bases
    • Bulk Chemicals
    • Chemical Day Tanks
    • Plating Tanks
    • PH Control Tanks
    • Storage Tank Monitoring

    Features:

    • Suitable for Corrosive Chemicals
    • Built in Weight / Eliminates Floating
    • Excellent Long Term Stability
    • High Accuracy
    • Flush Sensor / Non Clogging Design
    • Heavy Duty PTFE Cable / 5m / 10m / 15m Length - Other Lengths Available
    • Excellent for Foam / Vapor / Condensate
    • Ceramic Sensing Diaphragm
    • Heavy Duty Rugged Design
    • No Moving Parts
    • Automatic Temperature Compensation
    • Pressure measurement for Tanks / Sumps up to 100ft range
    • Output 2-wire/4-20Ma loop powered / HART / RS485 / Voltage
  •  

    Excellent Corrosion Resistance  No Assembly Required  No Filling Required

     

    Features:

    • All Plastic (Gauge & Isolator) / Filled
    • Heavy Duty Design / Simple to Install
    • Completely Corrosion Resistant
    • Designed to Act as Visual Pressure Alert
    • Extra Large Color Display
    • Reduces Pressure Surges / Metering Pump Pulsations
    • Highest Accuracy in Industry / ±1.5%
    • Glycerin Filled or Silicone (Opt)
    • One-Piece Molded Design
    • Suitable for Corrosive Media + Slurries

    Specifications:

    Dial Diameter                        Large 3" Face / Big Numbers / Clear Markers Mounting                                Direct Mount / Bottom Connection / ½" Housing                                   Polypropylene / PTFE Teflon® Diaphragm / One Piece Molded Design / No Assembly or Filling Required Lens                                          High Impact Polycarbonate Dial                                           Red & Black Scale White Background, dial arc 270° Measuring Principle              Bourdon Tube Teflon® Diaphragm Movement                                SS316 / Brass (Non Wetted) Gauge                                        Optional / Red / Yellow / Green / Movable Plastic Markers - Pressure Range Pointers Fitted on the Bezel Connection                               ½" (F) / (M) NPT / G Type / Flange Filling                                        Glycerin or Silicone (Opt) Accuracy                                   ±1.5% Operating temperature          PVC - 140°F / CPVC - 180°F / PP - 170°F PVDF - 195°F Pressure Range*                      Standard Ranges / 0-60 / 0-100 / 0-160 psi (Second Scale: kPA) Other units available / bar / MPa / Other Scales Available - Consult Factory *(Non-Shock)

  •  

    CFL SERIES Continuous Level Float Measurement

    The CFL Series Continuous Float Level Transmitter uses a plastic float that contains a magnet inside, the linear movement is in direct relation to the liquid level being measured. The movement of the float excites the divider circuit that is located inside of the stem which is then converted into a analog 4-20mA output signal.

    Features:

    • Wetted materials PP / PVC / PVDF / 316 SS
    • Tank Measurement up to 10 ft High
    • Excellent Chemical Resistance
    • Suitable for corrosive acids / bases
    • Easy Installation
    • Two-wire 4-20mA Output
    • Epoxy Coated Junction Box
    • 2" NPT Connection
    • Suitable for Corrosive Non-Coating Liquids
    • Temperature max 316SS/140°C , PP/60°C, PVDF/110°C
    • Pressure 75psi

    Notes:

    Select the proper float according to the working Temperature / Pressure / Chemical Service

    Pressure: The maximum pressure for plastic models is 75 psi / SS float is 580 psi

    Viscosity: For viscous liquids, it is recommended to choose a float with a large diameter and low density to overcome the surface tension

    Alcohol and Oil etc: 316SS for food industry applications

  •  

    Perfect for Basket Strainer / Bag Filter Notification Excellent Chemical Resistance Relay Output

     

    Features:

    • All Plastic Design / Glass Filled Ryton
    • Corrosion Resistant
    • NEMA 4X Rugged Enclosure
    • Liquid Crystal Display
    • Pressure Range / 0-225 psi
    • Easy to Program Relay Set-Point
    • psi or bar Pressure Scale
    • Small Footprint / 2" Diameter
    • Easy to Install
    • Eprom Memory / Retains Set-Point / Criteria
    • Low Power Detection Feature
    • Actual Pressure Difference Displayed on Screen
    • Manual Override Function
    • Programmable Time Intervals / Relay Activation

    Specifications:

    Dry Relay Contact                                      0.5 AMP at 24VDC (N/O) Output Body Diameter                                            2" Operating Temperature                           -20 - 60°C / 4-140°F Supply Power                                             24VDC Accuracy                                                     ±0.5% Maximum Inlet Pressure                        225 psi / 5 bar Enclosure                                                   NEMA 4X / Ryton PPS

  •   Truflo Delta-P Series is industry's first all-plastic corrosion resistant differential pressure gauge and relay switch. The DPG measures the differential pressure between the upstream port or (High) and downstream port (Low) to provide indication and notification of a filter/strainer element (change, clean or replace), pump (choked flow), valve (cavitation) or tank (level). The pressure difference in turn acts on a piston/magnet assembly within the Truflo device activating the programmable latching relay switch which can be used for Alarm Notification, Pump or Valve Shut-Off.
    • Perfect for Basket Strainer / Bag Filter Notification
    • Excellent Chemical Resistance
    • Relay Output

    Featues:

    • All Plastic Design / Glass Filled Ryton
    • Corrosion Resistant
    • NEMA 4X Rugged Enclosure
    • Liquid Crystal Display
    • Pressure Range / 0-225 psi
    • Easy to Program Relay Set-Point
    • psi or bar Pressure Scale
    • Small Footprint / 2" Diameter
    • Easy to Install
    • EPROM Memory / Retains Set-Point / Criteria
    • Low Power Detection Feature
    • Actual Pressure Difference Displayed on Screen
    • Manual Override Function
    • Programmable Time Intervals / Relay Activation

    Specifications:

    Dry Relay Contact                        0.5 AMP at 24VDC (N/O) Output Body Diameter                             2" Operating Temperature           -20 - 60°C / 4-140°F Supply Power                              24VDC Accuracy                                       ± 0.5% Maximum Inlet Pressure          225 psi / 5 bar Enclosure                                     NEMA 4X / Ryton PPS

  •   The FES Series Flow Switch is designed to detect liquid Flow or Low / No Flow. The FES switch encompasses a SPST contact that can be wired to energize a device when liquid flow either exceeds or drops below the set flow rate. The FES Series is an excellent choice for corrosive liquid services, water treatment, waste treatment, liquid pumping and process control systems. The FES Flow Switch can control devices such as pumps, motorized valves and alarm devices.
    • Excellent Pump Protection
    • Corrosion Resistant
    • All Plastic Rugged Design

    Featues:

    • All Plastic Construction
    • In-Line Design / Insertion Style
    • NEMA 4X Enclosure
    • Corrosion Resistant PP Body / Paddle ½" - 8" Pipe / Tee / Saddle
    • Heavy Duty Rugged Design
    • Excellent Chemical Resistance
    • Easy to Install
    • Can be Easily Changed from Normally Open to Normally Closed

    Specifications:

    Body + Thread Paddle Assembly     PP Installation Fitting                              PP / PVC (Optional) O-Ring                                                  Viton® Max. Working Pressure                     150 psi / 10 bar Max. Working Temperature             PP 80°C (NON SHOCK) Max. Contact Current                        1.5A Max. Power Supply                                      200VDC / 250VAC Max. Power                                         50W Contact                                                NO / NC Adjustable Electrical Connections                     DIN 43650A (ISO 4400) socket Opt. Cable Output Socket with Protection Class                                IP65 / NEMA 4X
  •  

    Truflo GI Series Gauge Isolators allow inexpensive pressure gauges, or any other pressure instrument to be used in corrosive services. The upper chamber (gauge side)is filled with a stable fluid such as glycerin or silicone. A Teflon® diaphragm separates it from the lower chamber which receives the media under pressure. Customers can easily fill isolators and install their own gauges.

     

    Features:

     
    • Easy to Mount Gauges
    • No Special Equipment is Required
    • Perfect Mate for Truflo OBS Plastic Gauges
    • Provision for Fill Port
    • Housing has a Threaded Vacuum Port for Extracting any Trapped Air during the filling process
    • High Chemical Resistance
    • Choice of Body Materials for a Wide Range of Applications
    • PTFE bonded FPM dished diaphragm for High Chemical Resistance and Sensitivity
    • Heavy Duty Design for Safety
    • Small Footprint
    • Heavy Wall Connection Ports

    Specifications:

    INLET PROCESS CONNECTION :          ½" (M) / (F) NPT / BSP / G / Flange INSTRUMENT CONNECTION :              ¼" NPT / G DIAPHRAGM :                                             PTFE Teflon®

  •  

    ITC 650 SERIES – UNVERSAL MULTICHANNEL INDICATOR - 8  Inputs

    The Levelpro ITC 650 Universal Data Logger can display current and record values from 8 different measuring channels. Each channel can be individually designated (described) with any engineering measuring unit. The LCD graphical display allows for visualization of the values from all 8 channels simultaneously. A significant advantage is possibility of viewing the trends in each measuring channel.

    Applications:

    • Temperature
    • Flow
    • Pressure
    • PH
    • Level
    • Redox
    • Humidity
    • Current

    Features:

    • Universal Multi-Channel Indicator
    • LCD Graphic Display Up to 8 inputs Universal / (4-20mA)
    • 2 Electronic Relay Outputs
    • 24VDC Power Supply Output: 24VDC / 200mA Will Power All 8 Channels
    • RS-485 / Modbus RTU Standard
    • Temperature / Flow / Humidity / Pressure / PH / Redox / Level / Current
    • Viewing the Trends in each of the 8 Measuring Channels
    • Any Text Description Possible: Name and Units
    • Data transfer to the Master System via RS-485
    • Password Protected 

    Specification:

    • Power Supply:  120VAC -24VDC
    • Inputs:    2 /4 /8 Inputs / 4 - 20mA
    • Relay Outputs:   2 electronic relays / NO type (ER1, ER2 with max. load 24VAC / 35VDC / 200mA
    • Communications:  RS485, Modbus RTU
    • Operating Temperature:  -10°C to +70°C
  •  

    ITC 7200 SERIES – UNVERSAL CONTROLLER- 48  Inputs

    The ITC series advanced controllers and recorders have been designed for to handle and control advanced industrial applications.

    Applications:

    • Temperature
    • Flow
    • Pressure
    • PH
    • Level
    • Redox
    • Humidity
    • Current

    Features:

    Trending Diagrams
    Universal Data Logger / Controller / Display ITC 7200 Series 1.5 GB for data! The ITC series data loggers can record channels at a speed of 10 samples per second. It has 1.5 GB built-in flash memory intended for data registration. .
     
    DAQ Manager
    To manage large amounts of data we have designed a software package that is free of charge. The software converts the data into easy viewing graphs and tables, and can provide group measurement results, create reports and export data into other files. Its fully functional free version can be downloaded from our website or ordered as a payable CD-ROM version.
     
    Color LCD Touchscreen
    The color touchscreen allows for easier and more efficient use of the device The display reacts accurately to even the slightest touch. The ITC also allows for the use of a traditional keyboard and a USB mouse
     
    Use Java applets
    It is possible to create your own website or use one of the templates included in ITC series. Applications such as tank level via with bar graphs, flow meters indicating flow speed or total liquid flow, a pressure gauge indicating process pressure...all are possible with the ITC series This solution makes monitoring of the entire system much more transparent and simple to use.
     
    Measure / Recalculate / Control and Display
    Calculate the data according to your own requirements; one result can be used as an argument of another action. An example, current measurement from 8 channels and voltage from 8 channels cross checked against the total power from 8 items being measured. All data can be visualized in a range of ways: as numerical values, quasi-analog indicators, phasor charts, horizontal or vertical charts, horizontal or vertical bars.
    Manage a Developed Network of Devices
    For more demanding customers with many needs we have prepared the Advanced Communication Module (ACM). This module includes interfaces such as: Ethernet, USB Host, RS-485 and RS-485 shared with RS-232. All the Modbus interfaces can work in both master and slave mode. Through the utilization of an Ethernet link the user can monitor operation of the entire system via the Internet from anywhere in world, via an INTERNET browser. In addition the data can be monitored via the RS-485 interface along with PC software.

     

    Specification:

    • Power Supply:  19 to 50VDC , 16 to 35VAC , 85 to 260VAC/DC
    • Inputs:    Universal, Thermocouples: J,K,S,T,N,R,B,E(PNEN), L(GOST), RTD 2-3 wire, Pt100, Pt500,Pt1000, (PN_EN),GOST Ni100, Ni500, Ni1000(PN-En), Cu50,Cu100 (Pn-83M-53852), Universal pulse 5kHz
    • Outputs:   4-20madc, SPST Rely 1A/250V
    • Communications:  RS485, Modbus RTU
    • Operating Temperature:  0°C to 50°C
  •  

    ITC 8000 SERIES - UNIVERSAL CONTROLLER - 72 Inputs

    The ITC series advanced controllers and recorders have been designed for to handle and control advanced industrial applications.

    Applications:

    • Temperature
    • Flow
    • Pressure
    • PH
    • Level
    • Redox
    • Humidity
    • Current

    Features:

    Trending Diagrams
    Universal Data Logger / Controller / Display ITC 8000 Series 1.5 GB for data! The ITC series data loggers can record channels at a speed of 10 samples per second. It has 1.5 GB built-in flash memory intended for data registration. .
     
    DAQ Manager
    To manage large amounts of data we have designed a software package that is free of charge. The software converts the data into easy viewing graphs and tables, and can provide group measurement results, create reports and export data into other files. Its fully functional free version can be downloaded from our website or ordered as a payable CD-ROM version.
     
    Color LCD Touchscreen
    The color touchscreen allows for easier and more efficient use of the device The display reacts accurately to even the slightest touch. The ITC also allows for the use of a traditional keyboard and a USB mouse
     
    Use Java applets
    It is possible to create your own website or use one of the templates included in ITC series. Applications such as tank level via with bar graphs, flow meters indicating flow speed or total liquid flow, a pressure gauge indicating process pressure...all are possible with the ITC series This solution makes monitoring of the entire system much more transparent and simple to use.
     
    Measure / Recalculate / Control and Display
    Calculate the data according to your own requirements; one result can be used as an argument of another action. An example, current measurement from 8 channels and voltage from 8 channels cross checked against the total power from 8 items being measured. All data can be visualized in a range of ways: as numerical values, quasi-analog indicators, phasor charts, horizontal or vertical charts, horizontal or vertical bars.
    Manage a Developed Network of Devices
    For more demanding customers with many needs we have prepared the Advanced Communication Module (ACM). This module includes interfaces such as: Ethernet, USB Host, RS-485 and RS-485 shared with RS-232. All the Modbus interfaces can work in both master and slave mode. Through the utilization of an Ethernet link the user can monitor operation of the entire system via the Internet from anywhere in world, via an INTERNET browser. In addition the data can be monitored via the RS-485 interface along with PC software.

     

    Specification:

    • Power Supply:  19 to 50VDC , 16 to 35VAC , 85 to 260VAC/DC
    • Inputs:    Universal, Thermocouples: J,K,S,T,N,R,B,E(PNEN), L(GOST), RTD 2-3 wire, Pt100, Pt500,Pt1000, (PN_EN),GOST Ni100, Ni500, Ni1000(PN-En), Cu50,Cu100 (Pn-83M-53852), Universal pulse 5kHz
    • Outputs:   4-20madc, SPST Rely 1A/250V
    • Communications:  RS485, Modbus RTU
    • Operating Temperature:  0°C to 50°C
  •  

    LP 200 SERIES Plastic Pressure Sensor / Transmitter

    The Levelpro LP200 was designed to measure Pressure or Level within industry's most demanding corrosive process applications. When measuring pressure It can be mounted vertically or horizontally, and can easily be installed into a threaded process pipe tee fitting. For level measurement applications the LP200 can simply be mounted into the side of the tank utilizing a NPT / G type bulkhead or weld-o-let fitting. The LP200 implements a state of the art ceramic measuring principle that changes the physical pressure which equates to no more than a few microns into a linear electronic signal that can be measured. This minimal deformation equates to negligible material strain of the ceramic electronic pressure-sensing diaphragm resulting in high resistance to alternating loads and long-term durability...exactly what is required for tough industrial applications.

    Typical Applications:

    • Chemicals / Acids / Bases
    • Tank Level
    • Industrial Process Piping
    • Vapor Pressure
    • Leak Detection Equipment
    • Environmental Protection
    • Scrubbers Filter / Strainer Notification
    • Leachate Collection
    • Weir Flow
    • Scrubbers

    Features:

    • PP / PVDF / 316 SST Body
    • Pressure Range / 0 - 225 psi
    • Output / 4-20mA / 2 Wire Loop Powered
    • NPT / G / Union Type Connection
    • Ceramic Sensing Diaphragm
    • Plug & Play Design
    • High Accuracy
    • No Programming Required
    • Temperature Compensated
    • Excellent Chemical Resistance

    Specifications:

    • Range 0 - 225 psi / (Other Ranges Available)
    • Medium Gas & Liquid
    • Accuracy 0.2% or 0.5% F.S
    • Working pressure 18 - 36V DC
    • Output signal 4-20mA / two-wire
    • Medium temp -30°C - 85°C
    • Environment temp -30°C - 80°C
    • Store temp -30°C - 80°C
    • Temp. effect ±0.02% FS
    • Pressure connection ¾" NPT / G Type / ½" Union Type
    • Connection DIN Hirschminn Connector
  •  

    LS Series PP Body Plastic Paddle Wheel Flow Transmitter

    ZIRCONIUM CERAMIC SHAFT / BEARINGS ALL PLASTIC CONSTRUCTION RETROFITS into SIGNET® TYPE FITTINGS

    Features:

    • Industry’s Highest Accuracy-0.75%
    • Excellent Chemical Resistance, PP/PVDF, PFA, Ceramic
    • Sensor Body Material PVDF / PP
    • Rotor Material PFA (Teflon)
    • Shaft and Bearings  Zirconium Ceramic (Zr02)
    • O-ring Material FKM (Viton) / EPDM optional
    • Size Range ½” - 24” • Measuring Flow Range (0.33 Ft/Sec To 26 Ft/Sec)
    • Excellent For Low Or High Temperatures -20 To 90°C (-4 To 194°F)
    • NEMA 4X (IP65) Or NEMA 6 (IP68) Rating
    • Extra Long Lasting PFA Paddle Assembly   (Zirconium Ceramic Shaft & Bearings-Standard)
    • Double FPM O-Ring Seal
    • High Pressure Rating (Up To 200 Psi)
    • Frequency Output -18.5Hz /Ft/Sec
    • NPN Pulse Output
    • Supply Voltage 5 to 24Vdc
    • Electrical Connection  DI Mini-Connector 43650-A (IP65) , Electrical Cable (IP68)
    • Cable Type  3 conductor + shield 26AWG (PVC)
    • Reverse Voltage Protection  Standard
    • Output Frequency 60.5Hz m/s nominal ( 18.45HZ ft/s nominal)
    • Measuring Viscosity Range 0.5 to 20 cts
    • Maximum Particle Size  <0.5mm2 (Max particle size)
    • Maximum Operating Pressure 200psig at -30C
    • Maximum Temperature 36 psi at 90C
    CLAMP SADDLES & TEES LSS + LS Insertion Fittings Truflo offers to the flow market the most complete range in clamp saddles, up to 16”  

    Technical Information:

    • Truflo Clamp Saddles can be used with PE, PP, PVDF PVC Pipe
    • The Use of teflon tape is advised.

    Materials:

    • PPGF. - Polypro Glass Filled
    • FPM O-ring
    • 316 SSt
    • Reinforced Outlet 316 SSt

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