ICON Process Controls

ICON PROCESS CONTROLS is a global company with over 30 years experience specializing in Corrosion Resistant Industrial Fluid Handling Process Control Equipment.

Icon Process Controls offers Industry the most complete line of All Plastic Instrumentation Products supported by the Largest Inventory in North America.

Truflo –Thermoplastic Corrosion Resistant Flow Meters, Flow Switches, Pressure Gauges & Transmitters.

Levelpro- Thermoplastic Corrosion Resistant Liquid Level Sensors, Displays, Controllers, Leak Detection Switches and Temperature.

Whether your project demands Best in Class Performance, or a product that will adequately fit the bill, we’re here to ensure you have the Right Product for the Job.

Icon Process Controls provides only Top Tier Products…Built tough and designed to operate seamlessly in the Industry’s Toughest Applications.

ICON Process Controls markets include Municipal and Industrial Water & Waste-Water Treatment, Bulk Chemicals, Steel Processing, Metal Finishing, Chemical Dosing Skids, Food & Beverage.

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    LS Series PP Body Plastic Paddle Wheel Flow Transmitter

     

    LS Series PP Body Plastic Paddle Wheel Flow Transmitter

    ZIRCONIUM CERAMIC SHAFT / BEARINGS ALL PLASTIC CONSTRUCTION RETROFITS into SIGNET® TYPE FITTINGS

    Features:

    • Industry’s Highest Accuracy-0.75%
    • Excellent Chemical Resistance, PP/PVDF, PFA, Ceramic
    • Sensor Body Material PVDF / PP
    • Rotor Material PFA (Teflon)
    • Shaft and Bearings  Zirconium Ceramic (Zr02)
    • O-ring Material FKM (Viton) / EPDM optional
    • Size Range ½” - 24” • Measuring Flow Range (0.33 Ft/Sec To 26 Ft/Sec)
    • Excellent For Low Or High Temperatures -20 To 90°C (-4 To 194°F)
    • NEMA 4X (IP65) Or NEMA 6 (IP68) Rating
    • Extra Long Lasting PFA Paddle Assembly   (Zirconium Ceramic Shaft & Bearings-Standard)
    • Double FPM O-Ring Seal
    • High Pressure Rating (Up To 200 Psi)
    • Frequency Output -18.5Hz /Ft/Sec
    • NPN Pulse Output
    • Supply Voltage 5 to 24Vdc
    • Electrical Connection  DI Mini-Connector 43650-A (IP65) , Electrical Cable (IP68)
    • Cable Type  3 conductor + shield 26AWG (PVC)
    • Reverse Voltage Protection  Standard
    • Output Frequency 60.5Hz m/s nominal ( 18.45HZ ft/s nominal)
    • Measuring Viscosity Range 0.5 to 20 cts
    • Maximum Particle Size  <0.5mm2 (Max particle size)
    • Maximum Operating Pressure 200psig at -30C
    • Maximum Temperature 36 psi at 90C
    CLAMP SADDLES & TEES LSS + LS Insertion Fittings Truflo offers to the flow market the most complete range in clamp saddles, up to 16”  

    Technical Information:

    • Truflo Clamp Saddles can be used with PE, PP, PVDF PVC Pipe
    • The Use of teflon tape is advised.

    Materials:

    • PPGF. - Polypro Glass Filled
    • FPM O-ring
    • 316 SSt
    • Reinforced Outlet 316 SSt
    Details

  • RotoFlo Series – Plastic Rotameter / Water / Chemicals

     

    Ideal for Plastic Piping Quick Visual Indication Low Cost Simple Installation No Guide Rods

    Features:

    • Quick & Clear Visual Indication
    • True Union Design for Easy Installation / Removal
    • Flow Ranges / 0.02 - 880 GPM
    • Ideal for Plastic Piping Systems
    • Low Pressure Drop
    • PVC End Connections
    • Optional Limit Switches
    • Low Cost
    Details

  • PROSCAN SERIES – PP, PTFE LEVEL RADAR TRANSMITTER

     

    PROSCAN SERIES - PP, PTFE LEVEL RADAR TRANSMITTER

    The ProScan Series transmitter measures the liquid level inside the tank or sump by using an all plastic (PP or PTFE) antenna or horn that sends and receives  low energy radar pulses.  The sensor is mounted to the top of the tank and the pulsed signal is reflected off the liquid surface, the echo (returned signal) is then picked up or received by the transmitters antenna. The time it takes is compared to known laws of physics (speed of light), once this is done the distance can be determined, and very accurately measured. Distance = (Speed of Light x Time Delay) / 2 The ProScan Series does not contact the process liquid and therefore is an excellent choice for applications that may be corrosive, coating, dirty, or crystallizing. The are temperature compensated over the entire range (-40260°F) and can be used on to measure liquid under pressure or vacuum. The ProScan Series is both reliable and accurate; there is no requirement for re-calibration, and virtually zero maintenance as there are no moving parts. The ProScan Series utilizes a special microprocessor technology and mapping software that allows it to be used where other non-contact level sensing products fail or go lost i.e. Ultrasonics on Foam, Vapor, Condensate or Turbulence.

    Excellent Chemical Resistance High Accuracy Suitable for Foam / Vapor

    Features:

    • All Plastic PTFE Teflon Design
    • Small Dead Band 12”
    • PP, PTFE Antenna (Horn)
    • Low Profile
    • Simple Programming
    • Suitable for Dense Foam, Vapor
    • Excellent Chemical Resistance
    • Fail Safe Diagnostics
    • Simple Configuration
    • Push Button
    • IP67 Housing
    • Epoxy Coated
    • Loop Powered/ 2 Wire
    • Visual Display Window
    Details

  • MLR-70 Series Guided Wave Radar Level Transmitter

     

    Teflon® Coated Guided Wave Radar

    Continuous Liquid Level Meter

    The MLR radar level meters are compact level measurement device that include a transmitter that emits microwave pulses along a rod or wire rope electrode. The pulse propagates along the electrode in the form of electromagnetic wave toward the level surface, where it is reflected and the signal wave component is returned to the receiving module of the electronic housing. The on-board circuitry measures the time of flight of electromagnetic wave and the distance to the surface level is calculated. According to the level height, the level meter output is set and the measured value is shown on the display. Radar level meters are resistant against changes in the atmosphere (pressure, temperature, dust, steam) and to changes in medium parameters (change in dielectric constant and conductivity).

    Features:

    • Suited for Continuous Level Measurement of various Liquid / Bulk Solids / Viscous Materials
    • View Measured Values on the Display
    • Universal Use / Direct Mounting onto Hoppers / Silos / Tanks / Sumps
    • Teflon® Coated Stainless Steel Rod or Rope
    • Electrode Measuring Range up to 40m
    • Explosion Proof / ATEX (Optional)
    • Temperature -40C to 200C
    • Pressure  Steel Rod (30°C/4MPa , 85°C/2MPa , 130°C/2MPa, 160°C/1,5MPa200°C/0.3 MPa) Rope (30°C/1MPa, 85°C/0.5MPa,130°C/0.1MPa)
    • Current Output (4-20mA) / HART® Protocol
    • Supply voltage 18 to 36VDC
    • IP67
    Details

  • MLD-35 Series Teflon® Capacitance Level Sensor

     

    MLD-35 Series Teflon® Capacitance Level Sensor

    MLD-35 Series Continuous Level Sensors are intended for level measurement of liquid and bulk solids in tanks, vessels sumps or silos, hoppers, etc. They are comprised of a housing with electronic module and a electrode that converts a capacitance signal to a current signal of 4-20mA or voltage signal (0-10V) output. The MLD series incorporates a Teflon® encapsulated measuring electrode making it suitable for corrosive chemicals and sticky polymers. 

    Features:

    • Continuous Level Measurement of Liquids or Bulk Solids up to 10 feet
    • 4-20mA Loop Powered
    • Supply Voltage 12-34 VDC
    • Output Current  4-20mA (2-wire) / 0-10 VDC (3-wire)
    • Teflon® Coated Electrode
    • Excellent Chemical Resistance
    • Visual indication of Function and Status of Level via two LED Lights located on housing
    • Wide Selection of Electrical Connections
    • Heavy Duty Design
    • IP67 / IP68
    • Temperature -40°C to 200°C
    Details

  • UltraPro 500 SERIES Ultrasonic Continuous Level Transmitter

     

    Corrosion Resistant PVDF Narrow Beam Technology Simple Programming

    The UltraPro Ultrasonic level Sensors are 2-Wire loop powered sensors designed provide reliable accurate level measurement, flow monitoring, and volume of liquid in tanks, pits, sumps and open channels. The UltraPro series are very reliable and offer both 4-20mA anlog output with HART® protocol or output RS-485 Modbus. Key Applications: Chemical Storage Tanks, Waste Sumps, Bulk Storage, Tanker Truck, Day Tank, Process Tank, Neutralization Tank, Open Channel, chemical feed and clarifier applications. The UltraPro Series are designed to work with most types of remote instrumentation and provide enhanced functionality such as remote displays and remote monitoring solutions. 

    Features:

    • Accurate Non-Contact Continuous Level Measurement of liquids / Tanks / Sumps / Ranges up to 65 Feet
    • NO FOB or Computer Programs Required
    • Completely Corrosion Resistant
    • Industry's Easiest to Program / 2 Clicks
    • Field Adjustable Set-Points Automatic Temperature Compensation
    • Explosion Proof / Class 1 Div 1 Available
    • Analog Current output (4-20mA) with HART® protocol or RS–485 Modbus
    • Supply voltage 18 to 36VDC
    • On Tank / Sump Programming / Under 2 min
    Details

  • ULTRAPRO 1000 SERIES UltraSonic Continuous Level Sensor

     

    The UltraPro Ultrasonic level Sensors are 2-Wire loop powered sensors designed provide reliable accurate level measurement, flow monitoring, and volume of liquids in tanks, pits, sumps and open channels. The UltraPro series are very reliable and offer both 4-20mA analog output with HART® protocol or output RS-485 Modbus. Key Applications : Chemical Storage Tanks / Waste Sumps / Bulk Storage / Tanker Truck / Day Tank / Process Tank / Neutralization Tank / Open Channel / Chemical Feed and Clarifier Applications. The UltraPro Series are designed to work with most types of remote instrumentation and provide enhanced functionality such as remote displays and remote monitoring solutions. 

    Features:

    • Accurate Non-Contact Continuous Level Measurement of liquids / Tanks / Sumps / Ranges up to 65 Feet
    • Quick View Display
    • Simple to Program / Easy Adjustment
    • False Echoes Elimination / (Self Teaching)
    • Automatic Temperature Compensation
    • Explosion Proof / Option Available
    • Analog Current output (4 -20mA) with HART® protocol or output RS–485 Modbus
    • Supply voltage 18 to 36 VDC
    • Bright Yellow LED Display
    • Lock-Out Feature
    • IP67
    Details

  • VIEWSONIC SERIES Battery Operated Ultrasonic Level Sensor

     

    Battery Operated / 5 years

    Digital LCD Display A

    All Plastic Design Non-Contact Technology

     Applications:

    • Double Walled Tanks
    • Chemical Storage / Chemical Sumps
    • Remote Applications / No Wiring Required
    • Chemical Feed Day Tanks
    • Drums / Totes

    Features:

    • Quick Visual of Level / 10 Point Bar Graph
    • Simple to Ins
    • Wireless Communication to Remote Display Range of 200 feet Red LED Alarm Flashes when level falls within 8 Inches of Max Fill or Low Level
    • Remote Display simply plugs into 120VAC / No Wiring Required
    • Leak Detection PP Buoyancy Switch for Double Wall Tanks
    • 3 Versions / Sensor / Sensor + Leak Detection / Sensor + Leak Detection + Display
    • Comes Factory Programmed or Program in under 2 min in the field
    • All Plastic Corrosion Resistant Enclosure
    • Operating Temperature -10°C to 60°C
    • Long lasting battery / Std 'C' cell Type > 5 Years
    • IP67 , Remote Display IP44 Indoors Only
    Details

  • CFL SERIES Continuous Level Float Measurement

     

    CFL SERIES Continuous Level Float Measurement

    The CFL Series Continuous Float Level Transmitter uses a plastic float that contains a magnet inside, the linear movement is in direct relation to the liquid level being measured. The movement of the float excites the divider circuit that is located inside of the stem which is then converted into a analog 4-20mA output signal.

    Features:

    • Wetted materials PP / PVC / PVDF / 316 SS
    • Tank Measurement up to 10 ft High
    • Excellent Chemical Resistance
    • Suitable for corrosive acids / bases
    • Easy Installation
    • Two-wire 4-20mA Output
    • Epoxy Coated Junction Box
    • 2" NPT Connection
    • Suitable for Corrosive Non-Coating Liquids
    • Temperature max 316SS/140°C , PP/60°C, PVDF/110°C
    • Pressure 75psi

    Notes:

    Select the proper float according to the working Temperature / Pressure / Chemical Service

    Pressure: The maximum pressure for plastic models is 75 psi / SS float is 580 psi

    Viscosity: For viscous liquids, it is recommended to choose a float with a large diameter and low density to overcome the surface tension

    Alcohol and Oil etc: 316SS for food industry applications

    Details

  • SENTINEL SERIES TELEMETRY TANK LEVEL MONITORING

     

    SENTINEL SERIES TELEMETRY TANK LEVEL MONITORING

    The Sentinel is a Cellular Tank or Sump Level Monitoring system that delivers reliable daily measurements that are both scheduled and event driven. Remote monitoring with the Sentinel is exceptionally flexible, eliminating the hassles of network infrastructures and Internet service. Instead, the Sentinel connects via a wireless signal to local cellular networks and transmits Alarms, Inventory, Battery Status and GSM Signal Strength, all of which are available through the Sentinel Cloud Based Website. The Sentinel online provides you with important data readily at your fingertips on your Computer, Tablet or Smart phone.

    Features:

    • Battery Operated - No Programming - One Button Only
    • Remote Monitoring through Cellular Networks
    • Wireless Communication  GSM or Digital Wireless Radio
    • Frequency Bands  GSM 850 / 1900 MHz WLAN
    • E-mail Reporting - Alarms, Text E-mail
    • 24/7 access to data through Cloud Based Sentinel 247TM Online
    • Battery powered up to 5 years (3 calls/day)
    • Low Monthly Cost
    • Powerful - Long Range Antenna    (Perfect For Remote Locations)
    • Access Data Via PC, Laptop, Smartphone, Tablet
    • Secure Cloud Data (password protected)
    • No Hidden Costs
    • Standard Batteries
    • Can be Mounted Directly to Top of Tank - 2" NPT
    • Eliminate Costly Emergency Fills or Pump-Outs
    Details

  • 100 SERIES Continuous Submersible Level Transmitter

     

    100 SERIES Continuous Submersible Level Transmitter

    Continuous Level Sensor Works on Foam / Vapor / Turbulence Excellent Chemical Resistance All Plastic Design PTFE Teflon® Shielded Cable

    The 100 Series Transmitter is designed for Continuous Level Measurement of Aggressive Liquid Media.
    Excellent for Tanks / Sumps / Large (100') / Small (12") The Solution to Tough Applications where Ultrasonic Sensors Simply DO NOT WORK! No Lost Signals

    Applications:

    Sewage
    • Foam / Vapor / Turbulence / Condensate
    • Waste Water Treatment
    • Leachate Collection
    • Waste Sumps or Pits
    • Chemical Dosing
    • Inventory Management
    Aggressive media
    • Acids + Bases
    • Bulk Chemicals
    • Chemical Day Tanks
    • Plating Tanks
    • PH Control Tanks
    • Storage Tank Monitoring

    Features:

    • Suitable for Corrosive Chemicals
    • Built in Weight / Eliminates Floating
    • Excellent Long Term Stability
    • High Accuracy
    • Flush Sensor / Non Clogging Design
    • Heavy Duty PTFE Cable / 5m / 10m / 15m Length - Other Lengths Available
    • Excellent for Foam / Vapor / Condensate
    • Ceramic Sensing Diaphragm
    • Heavy Duty Rugged Design
    • No Moving Parts
    • Automatic Temperature Compensation
    • Pressure measurement for Tanks / Sumps up to 100ft range
    • Output 2-wire/4-20Ma loop powered / HART / RS485 / Voltage
    Details

  • LP 200 SERIES Plastic Pressure Sensor / Transmitter

     

    LP 200 SERIES Plastic Pressure Sensor / Transmitter

    The Levelpro LP200 was designed to measure Pressure or Level within industry's most demanding corrosive process applications. When measuring pressure It can be mounted vertically or horizontally, and can easily be installed into a threaded process pipe tee fitting. For level measurement applications the LP200 can simply be mounted into the side of the tank utilizing a NPT / G type bulkhead or weld-o-let fitting. The LP200 implements a state of the art ceramic measuring principle that changes the physical pressure which equates to no more than a few microns into a linear electronic signal that can be measured. This minimal deformation equates to negligible material strain of the ceramic electronic pressure-sensing diaphragm resulting in high resistance to alternating loads and long-term durability...exactly what is required for tough industrial applications.

    Typical Applications:

    • Chemicals / Acids / Bases
    • Tank Level
    • Industrial Process Piping
    • Vapor Pressure
    • Leak Detection Equipment
    • Environmental Protection
    • Scrubbers Filter / Strainer Notification
    • Leachate Collection
    • Weir Flow
    • Scrubbers

    Features:

    • PP / PVDF / 316 SST Body
    • Pressure Range / 0 - 225 psi
    • Output / 4-20mA / 2 Wire Loop Powered
    • NPT / G / Union Type Connection
    • Ceramic Sensing Diaphragm
    • Plug & Play Design
    • High Accuracy
    • No Programming Required
    • Temperature Compensated
    • Excellent Chemical Resistance

    Specifications:

    • Range 0 - 225 psi / (Other Ranges Available)
    • Medium Gas & Liquid
    • Accuracy 0.2% or 0.5% F.S
    • Working pressure 18 - 36V DC
    • Output signal 4-20mA / two-wire
    • Medium temp -30°C - 85°C
    • Environment temp -30°C - 80°C
    • Store temp -30°C - 80°C
    • Temp. effect ±0.02% FS
    • Pressure connection ¾" NPT / G Type / ½" Union Type
    • Connection DIN Hirschminn Connector
    Details

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