ICON Process Controls

ICON PROCESS CONTROLS is a global company with over 30 years experience specializing in Corrosion Resistant Industrial Fluid Handling Process Control Equipment.

Icon Process Controls offers Industry the most complete line of All Plastic Instrumentation Products supported by the Largest Inventory in North America.

Truflo –Thermoplastic Corrosion Resistant Flow Meters, Flow Switches, Pressure Gauges & Transmitters.

Levelpro- Thermoplastic Corrosion Resistant Liquid Level Sensors, Displays, Controllers, Leak Detection Switches and Temperature.

Whether your project demands Best in Class Performance, or a product that will adequately fit the bill, we’re here to ensure you have the Right Product for the Job.

Icon Process Controls provides only Top Tier Products…Built tough and designed to operate seamlessly in the Industry’s Toughest Applications.

ICON Process Controls markets include Municipal and Industrial Water & Waste-Water Treatment, Bulk Chemicals, Steel Processing, Metal Finishing, Chemical Dosing Skids, Food & Beverage.

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    Battery Operated / 5 years

    Digital LCD Display A

    All Plastic Design Non-Contact Technology

     Applications:

    • Double Walled Tanks
    • Chemical Storage / Chemical Sumps
    • Remote Applications / No Wiring Required
    • Chemical Feed Day Tanks
    • Drums / Totes

    Features:

    • Quick Visual of Level / 10 Point Bar Graph
    • Simple to Ins
    • Wireless Communication to Remote Display Range of 200 feet Red LED Alarm Flashes when level falls within 8 Inches of Max Fill or Low Level
    • Remote Display simply plugs into 120VAC / No Wiring Required
    • Leak Detection PP Buoyancy Switch for Double Wall Tanks
    • 3 Versions / Sensor / Sensor + Leak Detection / Sensor + Leak Detection + Display
    • Comes Factory Programmed or Program in under 2 min in the field
    • All Plastic Corrosion Resistant Enclosure
    • Operating Temperature -10°C to 60°C
    • Long lasting battery / Std 'C' cell Type > 5 Years
    • IP67 , Remote Display IP44 Indoors Only
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    Corrosion Resistant PVDF Narrow Beam Technology Simple Programming

    The UltraPro Ultrasonic level Sensors are 2-Wire loop powered sensors designed provide reliable accurate level measurement, flow monitoring, and volume of liquid in tanks, pits, sumps and open channels. The UltraPro series are very reliable and offer both 4-20mA anlog output with HART® protocol or output RS-485 Modbus. Key Applications: Chemical Storage Tanks, Waste Sumps, Bulk Storage, Tanker Truck, Day Tank, Process Tank, Neutralization Tank, Open Channel, chemical feed and clarifier applications. The UltraPro Series are designed to work with most types of remote instrumentation and provide enhanced functionality such as remote displays and remote monitoring solutions. 

    Features:

    • Accurate Non-Contact Continuous Level Measurement of liquids / Tanks / Sumps / Ranges up to 65 Feet
    • NO FOB or Computer Programs Required
    • Completely Corrosion Resistant
    • Industry's Easiest to Program / 2 Clicks
    • Field Adjustable Set-Points Automatic Temperature Compensation
    • Explosion Proof / Class 1 Div 1 Available
    • Analog Current output (4-20mA) with HART® protocol or RS–485 Modbus
    • Supply voltage 18 to 36VDC
    • On Tank / Sump Programming / Under 2 min
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    The UltraPro Ultrasonic level Sensors are 2-Wire loop powered sensors designed provide reliable accurate level measurement, flow monitoring, and volume of liquids in tanks, pits, sumps and open channels. The UltraPro series are very reliable and offer both 4-20mA analog output with HART® protocol or output RS-485 Modbus. Key Applications : Chemical Storage Tanks / Waste Sumps / Bulk Storage / Tanker Truck / Day Tank / Process Tank / Neutralization Tank / Open Channel / Chemical Feed and Clarifier Applications. The UltraPro Series are designed to work with most types of remote instrumentation and provide enhanced functionality such as remote displays and remote monitoring solutions. 

    Features:

    • Accurate Non-Contact Continuous Level Measurement of liquids / Tanks / Sumps / Ranges up to 65 Feet
    • Quick View Display
    • Simple to Program / Easy Adjustment
    • False Echoes Elimination / (Self Teaching)
    • Automatic Temperature Compensation
    • Explosion Proof / Option Available
    • Analog Current output (4 -20mA) with HART® protocol or output RS–485 Modbus
    • Supply voltage 18 to 36 VDC
    • Bright Yellow LED Display
    • Lock-Out Feature
    • IP67
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    UltraFlo5000 Series PVDF-PE Ultrasonic Flow Meter

    Measures Continuous / Dosing / Pulsating Flow All Plastic Ultrasonic Measurement Technolog

    Features:

    • ½", ¾", 1"NPT or Threaded Connections
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Measuring Range
      • 1/2"   0.3 to 21  LPM / 0.8 to 5.5 GPM
      • 3/4"   0.9 to 36 LPM / 0.24 to 9.5 GPM
      • 1"     3.5 to 60 LPM / 0.92 to 15.8 GPM
    • Maximum Pressure
      • 1/2"   7 bar / 100 psi
      • 3/4"   7 bar / 100 psi
      • 1"     7 bar / 100 psi
    • Temperature Range -10 to 100C / -14 to 176F
    • Outputs 4-20mA  + Qty 1 Digital Pulse output or empty pipe alarm
    • Input  1 Digital usable for dosing start or zero offset
    • Communication  RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Display Flow Rate + Totalizer
    • IP67 Enclosure NEMA 4X
    • Housing Material PE (Polyethylene) / PVDF (Polyvinylidenfluoride)
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    UltraFlo4000 Series All Plastic Ultrasonic Flow Meter

    All Plastic Ultrasonic Flow Meter Measures Continuous / Dosing / Pulsating Flow Ultrasonic Measurement No Moving Parts Ultra Low Flow Applications

    Features:

    • No Moving Parts
    • PVC-CPVC True Union Ends (Option)
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Measuring Range
      • 1/2"   0.3 to 21  LPM / 0.8 to 5.5 GPM
      • 3/4"   0.9 to 36 LPM / 0.24 to 9.5 GPM
      • 1"     3.5 to 60 LPM / 0.92 to 15.8 GPM
      • 1 1/4 5.0 to 240 LPM / 1.32 to 63 GPM
    • Maximum Pressure
      • 1/2"   16 bar / 232 psi
      • 3/4"   16 bar / 232 psi
      • 1"     10 bar / 145 psi
      • 1 1/4 10 bar / 145 psi
    • Temperature Range -10 to 80C / -14to 176F
    • Outputs 4-20mA  + Qty 1 Digital Pulse output or empty pipe alarm
    • Input  1 Digital usable for dosing start or zero offset
    • Communication  Data interface  (1 wire) alternative RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Display Flow Rate + Totalizer
    • IP67 Enclosure NEMA 4X
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Polysulfone Body Material
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    UltraFlo1000 Series PFA Plastic – All Teflon Ultrasonic Flow Meter

    PFA :
    All Teflon Ultrasonic Flow Meter
    Measures Continuous / Dosing / Pulsating Flow
    All Plastic Ultrasonic Measurement Technology
    Excellent Corrosion Resistance
    High Purity Applications

    Features:

    • Flared Tubing Ends
    • Blind Display
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Light Weight
    • Measuring Range (l/m)
      • 3/8"  0.02 to 0.09
      • 1/2"  0.3  to 24
      • 3/4"  0.9 to 60
      • 1"    1.2 to 120
    • Outputs 4-20mA  + Qty 2 Digital outputs , configurable as Pulse and/or alarm output
    • Input  1 Digital usable for dosing start or zero offset
    • Communication Data Interface  (1 wire) alternative RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Low Flow Rates-.02 LPM-0.005 GPM
    • Suitable for Ultra Pure Applications
    • IP65 Enclosure
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Ultrapure Flow Design
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    TKW FLOW METER Paddle Wheel Flow Meter - Blind Display

    Features:

    • No Programming Required
    • SDR11 PP Butt Weld or NPT Thread, CPVC, PE 100 RC Ends
    • High Accuracy Less than ± 1.0% of Full Scale
    • NPN Pulse+ 4-20mA Output
    • Corrosion Resistant Materials PVC/PP/316SS
    • Low Cost Visual Indication
    • Easy Installation-No Mounting Kits
    • Compact Design • Horizontal or Vertical Installation
    • Size Range ½”- 4” (PVC, PP)
    • Low Pressure Drop
    • NEMA 4X Enclosure
    • Suitable for Corrosive Environments
    • True- Union Design ½” - 2” (Flanged 3”- 4”)
    • Light Weight
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    TKS/TKP/TKM Series PVC + PP Paddle Wheel Flow Meter

    Features:

    • High Accuracy ± 1.0% of Full Scale • Selectable Unit of Flow Measurement  (Liter/Gallon) • Corrosion Resistant Materials PVC/PP • Low Cost Visual Indication • Easy Installation – No Mounting Kits • High Flow Range (.3m/s - 10m/s ) (.98 ft/s - 32.8 ft/s) • No K Factor Programming • Large Bright LED Digital Display • Horizontal or Vertical Installation • Size Range 1/2” – 4” • Low Pressure Drop • (4-20 mA) + (Pulse) +1 Amp Relay Output Signal • NEMA 4X Enclosure • Suitable for Corrosive Environments • Password Protected Security • True - Union Design ½” - 2” (Flanged 3” - 4”) • M12 Quick Disconnect (15ft Cable Included)
  •   The TFS Series is a vibrating type level switch for use in all liquid and slurry applications such as overflow, high, low, and demanding applications, as well as pump protection. The TFS Series is designed for industrial use in all areas of process technology and can be used with liquids and slurries. With a tuning fork insertion length of only 45 mm (1.77") the TFS switch can be mounted in small pipes and applications with confined space. The TFS Series can be used in difficult conditions including turbulence, air bubbles, and foam. Excellent Chemical Resistance Suitable for Thick Coating Liquid Relay Delay Output 1-30 Sec

    Specifications:

    Power Supply                                24VDC Output                                            SPST(Std) or PNP/NPN (Opt) Medium Density                          > 0.6g/cm3 Operation Point                           Vertically inserted approx 1" (25mm) Oscillation Starting Time          About 3mm Response Time                            About 1 seconds Output                                           DC 30V /3A Hysteresis settings                     About 3mm Relay Delay Time                       1~505 Power Consumption                 < 1W Process Connection                  ¾" NPT/G Thread Electrical Connector                 M20x 1.5 (Electriccoated cable: 6-8mm) Material to Contact Liquid      316 SS Coated PTFE Teflon® Electrical Connection               Gland M16 x 1.5 (standard)

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    TankPro SERIES Pressure Level Transmitter / Display

    Heavy Duty Industrial Design PVC / PP / PVDF Plastic Submersible Sensor Epoxy Coated Heavy Duty Enclosure / Display

    The new TankPro Series Submersible Level Sensor converts the level proportional hydrostatic pressure into a standardized 4-20mA signal. The sensor consists of a corrosion thermoplastic sensor with mechanical protection IP68 piezo resistive ceramic diaphragm. The sensor cable has a PTFE Teflon® encapsulate and contains a ventilation tube for reference to the atmosphere. The back-lit display provides accurate visual indication of the process level measurement. The new external three-button menu function makes it simple to program and operate.

    Features:

    • Pressure Types Submersible Pressure Sensor
    • Measuring Range 0'-14' / 0'-20' 0'-34' / 0'-54'
    • Output Signal 4-20mA
    • Reference Accuracy ±0.5%
    • Measuring Medium Liquids
    • Field of Application Liquid Level Measurement

    Specifications:

    • Level ft/H2O               14.0     20     33.5     54
    • Overpressure    psi     21         29     29        58
    • Burst Pressure  psi    29         58     58        72
    • Output Signal/Supply  2-wire: 4-20mA Loop Powered Optional - 4-20mA + HART / 0-5VDC Modbus RTU/RS485
    • Accuracy    ±0.5%
    • Influence Effects   Supply : 0.05% Full Scale / 10V Load : 0.05% Full Scale / K
    • Long term stability   <±0.1% Full Scale over One Year
    • Response time    <10 msec or better
    • Thermal Error    < ±0.2% FSO/K in compensated range -25 - 70°C / -13 - 158°F
    • Permissible Temp  PVC 0 to 60°C , PP -20 to 80°C, PVDF -20 to 80°C, Storage -10 to 60°C
    • Short-circuit Protection  Permanent
    • Reverse Polarity Protection  No Damage to Sensor
    • Electromagnetic Compatibility  Emission Immunity according to EN 61326
    • Short-circuit Protection  Permanent
  •  

    SENTINEL SERIES TELEMETRY TANK LEVEL MONITORING

    The Sentinel is a Cellular Tank or Sump Level Monitoring system that delivers reliable daily measurements that are both scheduled and event driven. Remote monitoring with the Sentinel is exceptionally flexible, eliminating the hassles of network infrastructures and Internet service. Instead, the Sentinel connects via a wireless signal to local cellular networks and transmits Alarms, Inventory, Battery Status and GSM Signal Strength, all of which are available through the Sentinel Cloud Based Website. The Sentinel online provides you with important data readily at your fingertips on your Computer, Tablet or Smart phone.

    Features:

    • Battery Operated - No Programming - One Button Only
    • Remote Monitoring through Cellular Networks
    • Wireless Communication  GSM or Digital Wireless Radio
    • Frequency Bands  GSM 850 / 1900 MHz WLAN
    • E-mail Reporting - Alarms, Text E-mail
    • 24/7 access to data through Cloud Based Sentinel 247TM Online
    • Battery powered up to 5 years (3 calls/day)
    • Low Monthly Cost
    • Powerful - Long Range Antenna    (Perfect For Remote Locations)
    • Access Data Via PC, Laptop, Smartphone, Tablet
    • Secure Cloud Data (password protected)
    • No Hidden Costs
    • Standard Batteries
    • Can be Mounted Directly to Top of Tank - 2" NPT
    • Eliminate Costly Emergency Fills or Pump-Outs
  •  

    Ideal for Plastic Piping Quick Visual Indication Low Cost Simple Installation No Guide Rods

    Features:

    • Quick & Clear Visual Indication
    • True Union Design for Easy Installation / Removal
    • Flow Ranges / 0.02 - 880 GPM
    • Ideal for Plastic Piping Systems
    • Low Pressure Drop
    • PVC End Connections
    • Optional Limit Switches
    • Low Cost

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