ICON Process Controls

ICON PROCESS CONTROLS is a global company with over 30 years experience specializing in Corrosion Resistant Industrial Fluid Handling Process Control Equipment.

Icon Process Controls offers Industry the most complete line of All Plastic Instrumentation Products supported by the Largest Inventory in North America.

Truflo –Thermoplastic Corrosion Resistant Flow Meters, Flow Switches, Pressure Gauges & Transmitters.

Levelpro- Thermoplastic Corrosion Resistant Liquid Level Sensors, Displays, Controllers, Leak Detection Switches and Temperature.

Whether your project demands Best in Class Performance, or a product that will adequately fit the bill, we’re here to ensure you have the Right Product for the Job.

Icon Process Controls provides only Top Tier Products…Built tough and designed to operate seamlessly in the Industry’s Toughest Applications.

ICON Process Controls markets include Municipal and Industrial Water & Waste-Water Treatment, Bulk Chemicals, Steel Processing, Metal Finishing, Chemical Dosing Skids, Food & Beverage.

  •

    TKS/TKP/TKM Series PVC + PP Paddle Wheel Flowmeter

     

    TKS/TKP/TKM Series PVC + PP Paddle Wheel Flow Meter

    Features:

    • High Accuracy ± 1.0% of Full Scale • Selectable Unit of Flow Measurement  (Liter/Gallon) • Corrosion Resistant Materials PVC/PP • Low Cost Visual Indication • Easy Installation – No Mounting Kits • High Flow Range (.3m/s - 10m/s ) (.98 ft/s - 32.8 ft/s) • No K Factor Programming • Large Bright LED Digital Display • Horizontal or Vertical Installation • Size Range 1/2” – 4” • Low Pressure Drop • (4-20 mA) + (Pulse) +1 Amp Relay Output Signal • NEMA 4X Enclosure • Suitable for Corrosive Environments • Password Protected Security • True - Union Design ½” - 2” (Flanged 3” - 4”) • M12 Quick Disconnect (15ft Cable Included)
    Details

  • LSS Series PP Body Plastic Paddle Wheel Flowmeter

     

    LSS Series PP Body Plastic Paddle Wheel Flow Meter

    Features:

    • Up to 24" Pipe Size
      • Zirconium Ceramic Rotor / Bearings
      • Accuracy ±0.75% of Full Scale
      • Retrofits Into Signet® Type Fittings
    • Large Display Changes from Green to Red when in Alarm State
    • Accuracy ± 0.75% Of Full Scale
    • Pipe Size (1/2 -24 Inch)
    • Heavy Duty Industrial Design
    • Sensor Body Material Natural PVDF / PP
    • Rotor Material PFA Teflon
    • Shaft and Bearing Material Zirconium  Ceramic (Zr02)
    • Display Housing Material Polymide 66 +PBT + 15% Glass Filled (UL94V-0)
    • Flow Rate + Totalizer (Resettable)
    • Memory Mode Non-Volatile EPROM
    • Flow Velocity Range (0.33 to 26 Ft/S) (0.1 To 8 M/S)
    • Measuring Viscosity Range 0.5 to 20 cts
    • Maximum Particle Size  <0.5mm2 (Max particle size)
    • Maximum Operating Pressure 200psig at -30C
    • Maximum Temperature 36 psi at 90C
    • Eprom Memory-Totalizer Value Will Not Be Lost
    • Nema 4X (IP66) Protection • Bright LED Display Flow Units-- Litre, USGPM, M3, Ton
    • 4-20mA + Two (7) Amp Relays Output (Standard)
    • Output Frequency 60.5Hz m/s nominal ( 18.45HZ ft/s nominal)
    • Pulse Output Transistor NPN Open-collector (Max. DC 60V/100ma)
    • Supply Voltage 14 to 28Vdc
    • Communication  RS-485 Modbus RTU Mode
    • Protection Class IP65/ NEMA 4X
    • Corrosion Resistant All Plastic Wetted Parts-PVDF/PP Body Zirconium Ceramic Shaft-PFA Teflon Paddle
    • Simple Installation
    Details

  • TKW FLOW METER Paddle Wheel Flowmeter – Blind Display

     

    TKW FLOW METER Paddle Wheel Flow Meter - Blind Display

    Features:

    • No Programming Required
    • SDR11 PP Butt Weld or NPT Thread, CPVC, PE 100 RC Ends
    • High Accuracy Less than ± 1.0% of Full Scale
    • NPN Pulse+ 4-20mA Output
    • Corrosion Resistant Materials PVC/PP/316SS
    • Low Cost Visual Indication
    • Easy Installation-No Mounting Kits
    • Compact Design • Horizontal or Vertical Installation
    • Size Range ½”- 4” (PVC, PP)
    • Low Pressure Drop
    • NEMA 4X Enclosure
    • Suitable for Corrosive Environments
    • True- Union Design ½” - 2” (Flanged 3”- 4”)
    • Light Weight
    Details

  • LS Series PP Body Plastic Paddle Wheel Flow Transmitter

     

    LS Series PP Body Plastic Paddle Wheel Flow Transmitter

    ZIRCONIUM CERAMIC SHAFT / BEARINGS ALL PLASTIC CONSTRUCTION RETROFITS into SIGNET® TYPE FITTINGS

    Features:

    • Industry’s Highest Accuracy-0.75%
    • Excellent Chemical Resistance, PP/PVDF, PFA, Ceramic
    • Sensor Body Material PVDF / PP
    • Rotor Material PFA (Teflon)
    • Shaft and Bearings  Zirconium Ceramic (Zr02)
    • O-ring Material FKM (Viton) / EPDM optional
    • Size Range ½” - 24” • Measuring Flow Range (0.33 Ft/Sec To 26 Ft/Sec)
    • Excellent For Low Or High Temperatures -20 To 90°C (-4 To 194°F)
    • NEMA 4X (IP65) Or NEMA 6 (IP68) Rating
    • Extra Long Lasting PFA Paddle Assembly   (Zirconium Ceramic Shaft & Bearings-Standard)
    • Double FPM O-Ring Seal
    • High Pressure Rating (Up To 200 Psi)
    • Frequency Output -18.5Hz /Ft/Sec
    • NPN Pulse Output
    • Supply Voltage 5 to 24Vdc
    • Electrical Connection  DI Mini-Connector 43650-A (IP65) , Electrical Cable (IP68)
    • Cable Type  3 conductor + shield 26AWG (PVC)
    • Reverse Voltage Protection  Standard
    • Output Frequency 60.5Hz m/s nominal ( 18.45HZ ft/s nominal)
    • Measuring Viscosity Range 0.5 to 20 cts
    • Maximum Particle Size  <0.5mm2 (Max particle size)
    • Maximum Operating Pressure 200psig at -30C
    • Maximum Temperature 36 psi at 90C
    CLAMP SADDLES & TEES LSS + LS Insertion Fittings Truflo offers to the flow market the most complete range in clamp saddles, up to 16”  

    Technical Information:

    • Truflo Clamp Saddles can be used with PE, PP, PVDF PVC Pipe
    • The Use of teflon tape is advised.

    Materials:

    • PPGF. - Polypro Glass Filled
    • FPM O-ring
    • 316 SSt
    • Reinforced Outlet 316 SSt
    Details

  • UltraFlo1000 Series PFA Plastic – All Teflon Ultrasonic Flowmeter

     

    UltraFlo1000 Series PFA Plastic – All Teflon Ultrasonic Flow Meter

    PFA :
    All Teflon Ultrasonic Flow Meter
    Measures Continuous / Dosing / Pulsating Flow
    All Plastic Ultrasonic Measurement Technology
    Excellent Corrosion Resistance
    High Purity Applications

    Features:

    • Flared Tubing Ends
    • Blind Display
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Light Weight
    • Measuring Range (l/m)
      • 3/8"  0.02 to 0.09
      • 1/2"  0.3  to 24
      • 3/4"  0.9 to 60
      • 1"    1.2 to 120
    • Outputs 4-20mA  + Qty 2 Digital outputs , configurable as Pulse and/or alarm output
    • Input  1 Digital usable for dosing start or zero offset
    • Communication Data Interface  (1 wire) alternative RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Low Flow Rates-.02 LPM-0.005 GPM
    • Suitable for Ultra Pure Applications
    • IP65 Enclosure
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Ultrapure Flow Design
    Details

  • UltraFlo4000 Series All Plastic Ultrasonic Flowmeter

     

    UltraFlo4000 Series All Plastic Ultrasonic Flow Meter

    All Plastic Ultrasonic Flow Meter Measures Continuous / Dosing / Pulsating Flow Ultrasonic Measurement No Moving Parts Ultra Low Flow Applications

    Features:

    • No Moving Parts
    • PVC-CPVC True Union Ends (Option)
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Measuring Range
      • 1/2"   0.3 to 21  LPM / 0.8 to 5.5 GPM
      • 3/4"   0.9 to 36 LPM / 0.24 to 9.5 GPM
      • 1"     3.5 to 60 LPM / 0.92 to 15.8 GPM
      • 1 1/4 5.0 to 240 LPM / 1.32 to 63 GPM
    • Maximum Pressure
      • 1/2"   16 bar / 232 psi
      • 3/4"   16 bar / 232 psi
      • 1"     10 bar / 145 psi
      • 1 1/4 10 bar / 145 psi
    • Temperature Range -10 to 80C / -14to 176F
    • Outputs 4-20mA  + Qty 1 Digital Pulse output or empty pipe alarm
    • Input  1 Digital usable for dosing start or zero offset
    • Communication  Data interface  (1 wire) alternative RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Display Flow Rate + Totalizer
    • IP67 Enclosure NEMA 4X
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Polysulfone Body Material
    Details

  • UltraFlo5000 Series PVDF-PE Ultrasonic Flowmeter

     

    UltraFlo5000 Series PVDF-PE Ultrasonic Flow Meter

    Measures Continuous / Dosing / Pulsating Flow All Plastic Ultrasonic Measurement Technolog

    Features:

    • ½", ¾", 1"NPT or Threaded Connections
    • Heavy Duty Design; Simple to Install
    • Completely Corrosion Resistant
    • Negligible Pressure Drop
    • Empty Pipe Alarm
    • Measuring Range
      • 1/2"   0.3 to 21  LPM / 0.8 to 5.5 GPM
      • 3/4"   0.9 to 36 LPM / 0.24 to 9.5 GPM
      • 1"     3.5 to 60 LPM / 0.92 to 15.8 GPM
    • Maximum Pressure
      • 1/2"   7 bar / 100 psi
      • 3/4"   7 bar / 100 psi
      • 1"     7 bar / 100 psi
    • Temperature Range -10 to 100C / -14 to 176F
    • Outputs 4-20mA  + Qty 1 Digital Pulse output or empty pipe alarm
    • Input  1 Digital usable for dosing start or zero offset
    • Communication  RS-485 (2 wire)
    • Power Supply 24Vdc / 3.6 W
    • Display Flow Rate + Totalizer
    • IP67 Enclosure NEMA 4X
    • Housing Material PE (Polyethylene) / PVDF (Polyvinylidenfluoride)
    Details

  • ProPulse Series All Plastic Mini Turbine Flowmeter

     

    ProPulse Series All Plastic Mini Turbine Flow Meter

    No Programming Required Excellent Chemical Resistance Perfect for Dosing / Pulsating Flows

    Features:

    • Universal Body 5 Different Flow Ranges(Flow Jets Are Field Replaceable)
    • Excellent Chemical Resistance
    • All Plastic PVDF Body, Rotor, Sapphire Bearings
    • Ultra Low Flow Ranges from 50 ml/min (.013 GPM)
    • Pressure Rating 10 bar (150 psi)
    • Pulse Output Hall Effect Sensor which converts the rotation into a square wave NPN pulse output
    • Compact - Lightweight
    • Temperature Rating -40 -120°C (-40 -248°F)
    • Barbed Hose Inlet/Outlet Connection   5/16 and 1/2 inch. 8mm, 12mm, or 3/8” Pipe Connector
    • High Accuracy & Repeatability
    • NPN Frequency Pulse Output
    Details

  • RotoFlo Series – Plastic Rotameter / Water / Chemicals

     

    Ideal for Plastic Piping Quick Visual Indication Low Cost Simple Installation No Guide Rods

    Features:

    • Quick & Clear Visual Indication
    • True Union Design for Easy Installation / Removal
    • Flow Ranges / 0.02 - 880 GPM
    • Ideal for Plastic Piping Systems
    • Low Pressure Drop
    • PVC End Connections
    • Optional Limit Switches
    • Low Cost
    Details

  • PROSCAN SERIES – PP, PTFE LEVEL RADAR TRANSMITTER

     

    PROSCAN SERIES - PP, PTFE LEVEL RADAR TRANSMITTER

    The ProScan Series transmitter measures the liquid level inside the tank or sump by using an all plastic (PP or PTFE) antenna or horn that sends and receives  low energy radar pulses.  The sensor is mounted to the top of the tank and the pulsed signal is reflected off the liquid surface, the echo (returned signal) is then picked up or received by the transmitters antenna. The time it takes is compared to known laws of physics (speed of light), once this is done the distance can be determined, and very accurately measured. Distance = (Speed of Light x Time Delay) / 2 The ProScan Series does not contact the process liquid and therefore is an excellent choice for applications that may be corrosive, coating, dirty, or crystallizing. The are temperature compensated over the entire range (-40260°F) and can be used on to measure liquid under pressure or vacuum. The ProScan Series is both reliable and accurate; there is no requirement for re-calibration, and virtually zero maintenance as there are no moving parts. The ProScan Series utilizes a special microprocessor technology and mapping software that allows it to be used where other non-contact level sensing products fail or go lost i.e. Ultrasonics on Foam, Vapor, Condensate or Turbulence.

    Excellent Chemical Resistance High Accuracy Suitable for Foam / Vapor

    Features:

    • All Plastic PTFE Teflon Design
    • Small Dead Band 12”
    • PP, PTFE Antenna (Horn)
    • Low Profile
    • Simple Programming
    • Suitable for Dense Foam, Vapor
    • Excellent Chemical Resistance
    • Fail Safe Diagnostics
    • Simple Configuration
    • Push Button
    • IP67 Housing
    • Epoxy Coated
    • Loop Powered/ 2 Wire
    • Visual Display Window
    Details

  • MLR-70 Series Guided Wave Radar Level Transmitter

     

    Teflon® Coated Guided Wave Radar

    Continuous Liquid Level Meter

    The MLR radar level meters are compact level measurement device that include a transmitter that emits microwave pulses along a rod or wire rope electrode. The pulse propagates along the electrode in the form of electromagnetic wave toward the level surface, where it is reflected and the signal wave component is returned to the receiving module of the electronic housing. The on-board circuitry measures the time of flight of electromagnetic wave and the distance to the surface level is calculated. According to the level height, the level meter output is set and the measured value is shown on the display. Radar level meters are resistant against changes in the atmosphere (pressure, temperature, dust, steam) and to changes in medium parameters (change in dielectric constant and conductivity).

    Features:

    • Suited for Continuous Level Measurement of various Liquid / Bulk Solids / Viscous Materials
    • View Measured Values on the Display
    • Universal Use / Direct Mounting onto Hoppers / Silos / Tanks / Sumps
    • Teflon® Coated Stainless Steel Rod or Rope
    • Electrode Measuring Range up to 40m
    • Explosion Proof / ATEX (Optional)
    • Temperature -40C to 200C
    • Pressure  Steel Rod (30°C/4MPa , 85°C/2MPa , 130°C/2MPa, 160°C/1,5MPa200°C/0.3 MPa) Rope (30°C/1MPa, 85°C/0.5MPa,130°C/0.1MPa)
    • Current Output (4-20mA) / HART® Protocol
    • Supply voltage 18 to 36VDC
    • IP67
    Details

  • MLD-35 Series Teflon® Capacitance Level Sensor

     

    MLD-35 Series Teflon® Capacitance Level Sensor

    MLD-35 Series Continuous Level Sensors are intended for level measurement of liquid and bulk solids in tanks, vessels sumps or silos, hoppers, etc. They are comprised of a housing with electronic module and a electrode that converts a capacitance signal to a current signal of 4-20mA or voltage signal (0-10V) output. The MLD series incorporates a Teflon® encapsulated measuring electrode making it suitable for corrosive chemicals and sticky polymers. 

    Features:

    • Continuous Level Measurement of Liquids or Bulk Solids up to 10 feet
    • 4-20mA Loop Powered
    • Supply Voltage 12-34 VDC
    • Output Current  4-20mA (2-wire) / 0-10 VDC (3-wire)
    • Teflon® Coated Electrode
    • Excellent Chemical Resistance
    • Visual indication of Function and Status of Level via two LED Lights located on housing
    • Wide Selection of Electrical Connections
    • Heavy Duty Design
    • IP67 / IP68
    • Temperature -40°C to 200°C
    Details

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